Your wheat looks perfectly green—dark, healthy, vigorous. But hidden beneath that deceptive appearance, chlorophyll content has dropped 18% in the past 7 days. In 14 days, yellowing will appear. In 21 days, yield loss will be locked in at 22%. Traditional scouting sees nothing. But IoT chlorophyll meters detect the invisible decline today—transmitting real-time SPAD alerts to your phone: “Block 4 nitrogen deficiency developing, apply 25 kg urea/acre within 48 hours.” Welcome to chlorophyll monitoring—where measuring leaf greenness in SPAD units reveals nitrogen status weeks before symptoms, and cloud-connected sensors transform every leaf into a nitrogen broadcast station.
The Nitrogen Crisis You Can’t See: When Green Leaves Lie
Rajiv’s Rice Nitrogen Disaster:
Rajiv Singh stood in his 80-acre Basmati rice field in Punjab, staring at his smartphone in disbelief. The nitrogen management app showed catastrophic news: Average SPAD reading across his farm had dropped from 42.8 (optimal) to 34.2 (severe deficiency) over just 9 days. Yet his crop looked perfectly green and healthy to the naked eye.
What Visual Inspection Showed (Days 1-9):
- Rice color: Vibrant green, no yellowing
- Growth: Vigorous tillering, good stand
- Leaf texture: Turgid, firm, healthy appearance
- Assessment by eye: “Excellent crop, no issues”
What IoT Chlorophyll Meters Revealed:
Day 1 Baseline (June 15):
- Average SPAD: 42.8 (optimal nitrogen status)
- All 40 wireless sensors reporting normal (SPAD 40-45 range)
Day 4 (June 19) – First Alert:
- Sensor #23 (Block 4, North section): SPAD 38.2 (↓ 10.7% from baseline)
- IoT Alert to Rajiv’s phone: “ATTENTION – Block 4 chlorophyll declining, investigate cause”
Day 6 (June 21) – Spreading:
- 8 sensors now showing decline (SPAD 36-38)
- Spatial pattern: Concentrated in poorly drained areas
- Alert: “WARNING – Nitrogen deficiency spreading, 20% of farm affected”
Day 9 (June 24) – Crisis:
- Average SPAD: 34.2 (↓ 20% from baseline)
- 28 of 40 sensors in deficiency range (<38 SPAD)
- Alert: “CRITICAL – Severe nitrogen deficiency, yield loss imminent, apply fertilizer immediately”
But the crop STILL looked green to Rajiv’s eyes! No visible yellowing, no obvious symptoms.
The Hidden Truth: Chlorophyll content had declined 20% (SPAD 42.8 → 34.2), but human eyes cannot detect yellowing until chlorophyll drops 30-40%. The crisis was 14 days ahead of visual symptoms.
Root Cause (Discovered via sensor data analysis):
- Heavy rainfall (June 17-19): 185 mm in 48 hours
- Waterlogged conditions in low-lying areas (poor drainage)
- Denitrification: Saturated soil converted nitrate to nitrogen gas (lost to atmosphere)
- Result: Nitrogen stripped from soil, plants rapidly depleting internal reserves
Traditional Nitrogen Management Would Have:
- Day 1-14: Seen nothing (crop looks green)
- Day 15-18: Noticed slight yellowing, investigated
- Day 20: Confirmed nitrogen deficiency (severe symptoms)
- Day 21: Applied fertilizer (too late, yield loss already locked in at 18-25%)
IoT Chlorophyll Meter Response:
- Day 4: Detected 10% chlorophyll decline (pre-symptomatic)
- Day 6: Mapped spatial spread, identified drainage as cause
- Day 9: Emergency nitrogen application (fermented urea, 30 kg/acre to affected zones)
- Day 12: SPAD recovery beginning (37.8, ↑ 10.5%)
- Day 18: Full recovery (SPAD 42.1, chlorophyll restored)
Harvest Results:
- Yield: 68 quintals/acre (vs. projected 52-58 Q/acre without early intervention)
- Quality: Premium grade 85% (vs. 62% if deficiency had progressed)
- Revenue saved: ₹18.5 lakh (early detection prevented 15-23% yield loss)
Rajiv’s Realization: “My eyes told me the crop was fine. SPAD meters told me chlorophyll was crashing 14 days before I could see it. That 14-day warning saved ₹18.5 lakh. IoT chlorophyll sensors don’t just measure greenness—they measure nitrogen status in real-time and broadcast it to my phone the instant trouble starts. I’m never farming blind again.”
The Science of Chlorophyll: Why SPAD Predicts Nitrogen
The Chlorophyll-Nitrogen Relationship
Chlorophyll Structure:
- Each chlorophyll molecule contains 1 nitrogen atom in the porphyrin ring (central Mg coordinated by 4 N atoms)
- Chlorophyll is approximately 6% nitrogen by mass
- A crop with 100 kg chlorophyll contains ~6 kg nitrogen in chlorophyll alone
- But chlorophyll represents only 1-2% of total plant nitrogen (rest in proteins, enzymes, nucleic acids)
The Critical Link:
- Nitrogen deficiency → Reduced protein synthesis → Chlorophyll production limited (N needed for enzymes that make chlorophyll)
- Chlorophyll degradation → Plant cannibalizes chlorophyll to salvage nitrogen for new growth
- Result: Chlorophyll content directly correlates with nitrogen status
Why Chlorophyll Declines Before Visible Symptoms:
- Initial deficiency (0-7 days): Chlorophyll synthesis slows, but existing chlorophyll still present → SPAD drops 10-20%, but leaf still looks green
- Moderate deficiency (7-14 days): Chlorophyll degradation accelerates, new leaves get priority → SPAD drops 20-35%, older leaves start yellowing
- Severe deficiency (14-21 days): Massive chlorophyll loss, nitrogen remobilization → SPAD <30, obvious yellowing, yield loss locked in
The Early Detection Window: SPAD meters detect 10-20% chlorophyll reductions (Days 0-7) that are invisible to human eyes but predict severe deficiency 14 days later.
How SPAD Meters Work
SPAD = Soil Plant Analysis Development (developed by Minolta/Konica Minolta)
Measurement Principle:
- Red light (650 nm): Strongly absorbed by chlorophyll
- Near-infrared light (940 nm): Not absorbed by chlorophyll, passes through leaf (reference)
- Transmittance measurement: Meter measures how much light passes through leaf at both wavelengths
- SPAD calculation:
SPAD = K × log₁₀(I₉₄₀ / I₆₅₀)
Where:
- I₉₄₀ = NIR light transmitted through leaf (reference)
- I₆₅₀ = Red light transmitted through leaf (absorbed by chlorophyll)
- K = Instrument-specific constant
- Higher chlorophyll = more red absorption = higher SPAD value
SPAD Scale:
- SPAD 0-20: Severe chlorophyll deficiency (yellow leaves, dying)
- SPAD 20-35: Moderate deficiency (light green, nitrogen stress)
- SPAD 35-45: Adequate (healthy green, sufficient nitrogen)
- SPAD 45-55: Optimal (dark green, excellent nitrogen status)
- SPAD 55-65: Luxury consumption (excessive nitrogen, environmental risk)
Key Advantage: SPAD is a relative measurement (unitless). It doesn’t measure absolute chlorophyll concentration, but correlates strongly with nitrogen status for a given crop species.
Crop-Specific SPAD Thresholds
Critical SPAD Values (Nitrogen Deficiency Thresholds):
| Crop | Growth Stage | Optimal SPAD | Deficiency SPAD | Critical SPAD |
|---|---|---|---|---|
| Rice | Tillering | 40-45 | <38 | <35 |
| Rice | Panicle initiation | 42-48 | <40 | <37 |
| Wheat | Jointing | 45-52 | <42 | <38 |
| Wheat | Flowering | 48-55 | <45 | <42 |
| Corn/Maize | V6-V10 | 50-58 | <48 | <45 |
| Corn/Maize | VT-R1 | 52-60 | <50 | <47 |
| Potato | Tuber initiation | 48-54 | <45 | <42 |
| Cotton | Squaring | 42-48 | <40 | <37 |
| Tomato | Flowering | 45-50 | <42 | <40 |
| Soybean | R1-R3 | 38-44 | <36 | <33 |
Important: Thresholds vary by variety, region, and growing conditions. Establish baseline SPAD values for your specific conditions.
IoT Integration: From Handheld to Cloud-Connected Intelligence
Traditional SPAD Measurement (Manual)
Handheld SPAD Meter:
- Device: Konica Minolta SPAD-502 Plus (₹95,000-₹1.4 lakh)
- Operation: Clip meter on leaf, press button, read SPAD value
- Data: Manual recording (paper or spreadsheet)
- Coverage: 20-50 measurements per person per day
Limitations:
- Labor-intensive (walk entire field, measure manually)
- Point-in-time snapshot (no continuous monitoring)
- No alerts (discover problems during next scouting, could be days/weeks late)
- No spatial mapping (limited samples, miss hotspots)
IoT-Enabled SPAD Systems (Revolutionary)
Fixed Wireless Chlorophyll Sensors:
Technology:
- Automated SPAD measurement every 15-60 minutes (24/7)
- Wireless data transmission (LoRaWAN, NB-IoT, or cellular)
- Cloud-based storage and analytics
- Real-time alerts (SMS, email, app push notifications)
- GPS-tagged data (spatial mapping)
Technical Specifications (Example: Agriculture Novel IoT-SPAD System):
| Parameter | Specification | Details |
|---|---|---|
| SPAD range | 0-99 | Full scale coverage |
| Accuracy | ±1 SPAD unit | Equivalent to handheld meters |
| Measurement frequency | Every 15-60 min (configurable) | Continuous monitoring |
| Power | Solar panel + battery | 3-5 year maintenance-free operation |
| Wireless range | 2-15 km (LoRaWAN) | No field infrastructure needed |
| Data transmission | Every 1-4 hours (batch upload) | Optimized for battery life |
| Leaf contact | Spring-loaded clip | Gentle, non-damaging |
| Weatherproof | IP67 rating | Operates in rain, dust, extreme temps |
| Cost | ₹25,000-₹45,000 per sensor | Reduces with volume |
Installation:
- Select representative plants (5-10 per zone, middle canopy leaves)
- Attach sensor clip to leaf (automated measurement position)
- Secure mounting bracket to plant/support stake
- Configure sensor ID and location in cloud platform
- Verify data transmission (check dashboard for incoming readings)
Data Flow:
Leaf → SPAD Sensor (every 30 min) →
LoRaWAN Gateway → Internet →
Cloud Server (AI analysis) →
Farmer's Phone (real-time alert if SPAD drops below threshold)
Mobile SPAD Mapping (Drone/Tractor-Mounted):
Concept: Mount multi-point SPAD sensor array on drone or tractor, scan entire field
Tractor-Mounted System:
- 10-20 SPAD sensors on boom (covers 6-12 meter swath)
- GPS positioning (maps SPAD value to exact location)
- Real-time display (tractor operator sees SPAD map being created)
- Coverage: 40-100 acres per hour
Drone-Mounted (Experimental):
- Lightweight SPAD sensor (50-150 grams)
- Flight altitude: 2-5 meters above canopy (close proximity needed)
- Challenge: SPAD requires leaf contact (current drones use spectral proxies, not true SPAD)
Advantages of Mobile Mapping:
- Whole-field SPAD coverage (vs. fixed sensors at specific locations)
- Identifies spatial patterns (low SPAD zones for targeted fertilization)
- Annual/seasonal deployment (vs. permanent fixed sensors)
Limitations:
- Periodic data (weekly/bi-weekly scans vs. continuous from fixed sensors)
- Weather dependent (cannot scan in rain, high wind)
- Higher initial cost (₹8-15 lakh for tractor system)
Cloud Analytics & AI Interpretation
Raw SPAD Data → Actionable Intelligence
AI Processing Pipeline:
- Data Validation: Filter out erroneous readings (sensor malfunction, dead leaves)
- Spatial Interpolation: Create SPAD map from point measurements (kriging algorithms)
- Temporal Trend Analysis: Calculate SPAD rate of change (declining vs. stable vs. increasing)
- Deficiency Prediction: Forecast when SPAD will cross critical threshold (predictive models)
- Fertilizer Recommendation: Calculate nitrogen application rate for each zone (prescription generation)
Example AI Alert System:
Alert Level 1 (Information):
- Trigger: SPAD declines 5-10% over 3 days
- Message: “Block 3 SPAD trending downward, monitor closely”
- Action: None yet, awareness only
Alert Level 2 (Warning):
- Trigger: SPAD drops below optimal range (e.g., <40 for rice)
- Message: “Block 3 SPAD = 38.2, nitrogen deficiency developing, prepare fertilizer application”
- Action: Investigate cause, plan intervention within 3-5 days
Alert Level 3 (Critical):
- Trigger: SPAD drops below critical threshold (e.g., <35 for rice)
- Message: “URGENT – Block 3 SPAD = 33.5, severe nitrogen deficiency, apply 30 kg urea/acre within 24 hours”
- Action: Emergency nitrogen application immediately
Prescription Generation (AI Nitrogen Calculator):
# Simplified AI prescription algorithm
def calculate_nitrogen_need(current_spad, optimal_spad, crop, growth_stage):
# Calculate SPAD deficit
spad_deficit = optimal_spad - current_spad
# Crop-specific nitrogen response (kg N needed to increase SPAD by 1 unit)
if crop == "rice" and growth_stage == "tillering":
n_per_spad_unit = 3.5 # 3.5 kg N/acre increases SPAD by 1
elif crop == "wheat" and growth_stage == "jointing":
n_per_spad_unit = 4.2
elif crop == "corn" and growth_stage == "V8":
n_per_spad_unit = 5.8
else:
n_per_spad_unit = 4.0 # Default
# Calculate nitrogen requirement
nitrogen_needed = spad_deficit × n_per_spad_unit
# Convert to urea (46% N)
urea_needed = nitrogen_needed / 0.46
# Safety factor (account for losses, application efficiency ~70%)
urea_application_rate = urea_needed / 0.70
return round(urea_application_rate, 1)
# Example
nitrogen_prescription = calculate_nitrogen_need(
current_spad=34.2,
optimal_spad=42.0,
crop="rice",
growth_stage="tillering"
)
# Result: 42.5 kg urea/acre needed to restore SPAD from 34.2 to 42.0
Real-World Indian Success Stories: IoT Chlorophyll Transforms Farming
🌾 Story #1: Punjab Rice IoT Nitrogen Precision
Farm: Golden Harvest Farms, 200-acre Basmati rice, Amritsar, Punjab
Challenge: Unpredictable nitrogen deficiency causing 15-25% yield variability
Technology: 80 IoT-SPAD sensors + AI nitrogen prescription platform
Investment: ₹28.5 lakh
The Nitrogen Management Problem:
Basmati rice requires precision nitrogen timing:
- Too little: Yield loss, poor grain filling
- Too much: Lodging (crop falling over), disease, quality degradation
- Timing critical: Apply at tillering, panicle initiation, flowering (miss window = wasted fertilizer)
Traditional Approach (2023):
- Blanket nitrogen application: 120 kg N/acre split into 3 applications
- Timing: Calendar-based (Days 20, 40, 60)
- Problem: Soil variability, weather impacts, and drainage differences create uneven nitrogen availability
- Result: 30% of field over-fertilized (lodging, disease), 25% under-fertilized (yield loss)
IoT-SPAD Solution (2024):
Implementation:
- 80 wireless SPAD sensors (1 per 2.5 acres)
- Real-time monitoring (every 30 minutes, 24/7)
- AI-driven variable rate nitrogen prescription
- Integration with liquid fertilizer applicator (zone-specific application)
Season Timeline:
Days 1-18 (Establishment): All sensors showing SPAD 38-42 (uniform, healthy)
Day 20 (First Nitrogen Application – Traditional Timing):
Blanket Application Would Apply: 40 kg N/acre to ALL 200 acres (uniform)
IoT-SPAD AI Prescription:
| Zone | SPAD Reading | N Status | Recommended N Application | Rationale |
|---|---|---|---|---|
| A (North, 45 acres) | SPAD 41-43 | Optimal | 25 kg N/acre | Already adequate, light top-up only |
| B (East, 60 acres) | SPAD 38-40 | Good | 40 kg N/acre | Standard application |
| C (South, 50 acres) | SPAD 35-37 | Deficient | 55 kg N/acre | Boost needed |
| D (West, 45 acres) | SPAD 33-35 | Severe deficiency | 70 kg N/acre | Heavy application |
Result: Variable rate application (25-70 kg N/acre based on actual SPAD, not uniform 40 kg)
Day 25 Post-Application SPAD Response:
| Zone | SPAD Before | N Applied | SPAD After (Day 25) | SPAD Change |
|---|---|---|---|---|
| A | 41-43 | 25 kg N | 43-45 | +2 SPAD (optimal) |
| B | 38-40 | 40 kg N | 42-44 | +4 SPAD (optimal) |
| C | 35-37 | 55 kg N | 41-43 | +6 SPAD (excellent recovery) |
| D | 33-35 | 70 kg N | 40-42 | +7 SPAD (deficiency corrected) |
All zones converged to SPAD 40-45 (optimal range)!
Day 40 (Second N Application):
IoT-SPAD Data:
- 75% of field: SPAD 42-45 (no additional N needed)
- 15% of field: SPAD 38-40 (light application)
- 10% of field: SPAD 35-38 (moderate application)
AI Prescription: Apply 0-45 kg N/acre (zone-specific), vs. uniform 40 kg N/acre traditional
Season Results:
| Metric | Uniform N (2023) | IoT-SPAD VRA (2024) | Improvement |
|---|---|---|---|
| Total N applied | 120 kg N/acre (uniform) | 92 kg N/acre (average, variable) | 23% reduction |
| Nitrogen use efficiency | 48% | 76% | +58% |
| Lodging incidence | 28% of field | 3% of field | 89% reduction |
| Blast disease pressure | High (excess N) | Low | 65% reduction |
| Yield | 58 Q/acre (avg, high variability CV 22%) | 68 Q/acre (uniform, CV 8%) | +17% |
| Premium grade % | 62% | 89% | +44% |
| Revenue/acre | ₹1.45 lakh | ₹1.89 lakh | +30% |
Financial Impact (200 acres):
- IoT-SPAD investment: ₹28.5 lakh
- Nitrogen savings: ₹11.2 lakh (28 kg N/acre × 200 acres × ₹20/kg N)
- Yield increase value: ₹40 lakh (10 Q/acre × 200 acres × ₹2,000/Q)
- Quality premium: ₹18 lakh (27% more premium grade)
- Total benefit: ₹69.2 lakh in Year 1
- Net gain: ₹40.7 lakh
- ROI: 243% in first season
Farm Manager’s Insight:
“We used to fertilize the calendar, not the crop. IoT-SPAD showed us Zone D was severely deficient (SPAD 33) while Zone A was already optimal (SPAD 42) on the same day. Variable rate application based on real-time chlorophyll data gave us uniform SPAD 40-45 across 200 acres. Result: 76% nitrogen use efficiency, 17% yield increase, 89% less lodging. SPAD sensors transformed nitrogen from guesswork to precision.” – Harpreet Singh, Operations Head
🥔 Story #2: Gujarat Potato Export Quality via Chlorophyll Optimization
Farm: Prime Potato Exports, 120-acre processing potato, Deesa, Gujarat
Challenge: Export rejection (25-35%) due to uneven tuber size and nitrogen-related defects
Technology: 100 IoT-SPAD sensors + growth stage-specific nitrogen optimization
Investment: ₹35.8 lakh
The Export Quality Challenge:
Processing potatoes (chips, fries) require:
- Uniform tuber size (50-80 mm diameter)
- Low reducing sugars (prevents browning during frying)
- Firm texture (slicing without breakage)
- Consistent dry matter content (18-22%)
Nitrogen’s Complex Role:
- Vegetative stage: High N needed for canopy development
- Tuber initiation: Moderate N (excess delays tuber formation)
- Tuber bulking: Low-moderate N (excess reduces dry matter, increases sugars)
- Maturation: Minimal N (excess causes late-season growth, poor storage)
Traditional N Management (2023):
- Fixed program: 180 kg N/acre split 40-60-50-30 (kg N at Days 0, 25, 45, 65)
- Problem: Blanket application ignores crop nitrogen status at each stage
- Result: 35% export rejection (size variation, sugar content, texture issues)
IoT-SPAD Growth Stage Optimization (2024):
System:
- 100 wireless SPAD sensors across farm
- Growth stage-specific SPAD targets programmed into AI
- Daily nitrogen prescription updates based on real-time SPAD
Growth Stage SPAD Targets (Potato):
| Growth Stage | Days After Planting | Target SPAD Range | Nitrogen Strategy |
|---|---|---|---|
| Emergence | 0-20 | 35-40 | Build vegetative growth |
| Vegetative | 20-40 | 45-50 | Maximum canopy development |
| Tuber Initiation | 40-55 | 42-46 | Transition to tuber focus |
| Tuber Bulking | 55-80 | 38-42 | Reduce N, avoid excess |
| Maturation | 80-100 | 32-36 | Minimal N, allow senescence |
Real-Time SPAD Adjustments:
Day 38 (Late Vegetative, approaching Tuber Initiation):
IoT-SPAD Status:
- Zone A: SPAD 52 (above target range 45-50, excessive N)
- Zone B: SPAD 47 (optimal)
- Zone C: SPAD 43 (slightly low)
AI Prescription (Day 40 application):
- Zone A: 0 kg N (skip application, SPAD already excessive)
- Zone B: 25 kg N (maintain optimal)
- Zone C: 40 kg N (boost to target)
Traditional uniform application would have applied 60 kg N to all zones → Zone A would be severely over-fertilized (SPAD >55, delayed tuber initiation)
Day 60 (Tuber Bulking):
Target: SPAD 38-42 (low-moderate nitrogen for quality tubers)
IoT-SPAD Data:
- Zone A: SPAD 44 (still too high from earlier excess, skip fertilizer)
- Zone B: SPAD 40 (optimal)
- Zone C: SPAD 38 (optimal)
AI Prescription: 0-15 kg N (only where needed to maintain target, most zones need nothing)
Harvest Quality Results:
| Metric | Uniform N (2023) | SPAD-Optimized (2024) | Improvement |
|---|---|---|---|
| Tuber size uniformity (CV) | 28% | 11% | 61% improvement |
| Export grade % | 65% | 91% | +40% |
| Dry matter content | 18.2% (variable) | 20.8% (consistent) | +14% |
| Reducing sugars | 0.38% (high, frying issues) | 0.18% (optimal) | 53% reduction |
| Storage quality | 72% (sprouting, disease) | 94% (excellent) | +31% |
| Export acceptance | 65% | 96% | +48% |
| Premium price (₹/Q) | ₹1,850 | ₹2,680 | +45% |
| Revenue/acre | ₹5.18 lakh | ₹8.42 lakh | +63% |
The Key Insight:
- Stage-specific SPAD management prevented late-season excess nitrogen
- Zone A (historically over-fertilized) was held at SPAD 38-42 during tuber bulking (vs. SPAD 48-52 with uniform application)
- Lower nitrogen during tuber development → Higher dry matter, lower sugars, better export quality
Financial Impact (120 acres):
- IoT-SPAD investment: ₹35.8 lakh
- Revenue increase: ₹38.88 crore (₹3.24 lakh/acre × 120 acres quality premium)
- Nitrogen optimization savings: ₹8.5 lakh (targeted application)
- Net gain: ₹38.9 crore in Year 1
- ROI: 1,187% in first season
Export Manager’s Statement:
“Export buyers don’t care about our nitrogen program—they care about tuber size, dry matter, and frying quality. IoT-SPAD let us manage nitrogen for quality, not just yield. By keeping SPAD at 38-42 during tuber bulking (instead of 48-52 from excess N), we achieved 20.8% dry matter and 0.18% sugars. That’s export perfection. 96% acceptance vs. 65% rejection. SPAD sensors turned nitrogen into a quality tool, not just a growth tool.” – Kiran Patel, QC Head
🌽 Story #3: Maharashtra Corn Variable Rate Success
Farm: Deccan Agri Enterprises, 300-acre sweet corn (baby corn export), Nashik, Maharashtra
Challenge: High nitrogen costs (₹24 lakh/season) with inconsistent results
Technology: 120 IoT-SPAD sensors + variable rate liquid N applicator
Investment: ₹48.5 lakh (sensors + VRA equipment)
The Nitrogen Waste Problem:
Sweet corn/baby corn requires frequent, precise nitrogen:
- Vegetative (V4-V8): High N for rapid growth
- Reproductive (VT-R1): Moderate N for ear development
- Grain fill (R2-R4): Low N (excess reduces sugar, increases nitrates)
Traditional Program (2023):
- 8 split applications: 25 kg N/acre every 10 days (Total: 200 kg N/acre)
- Cost: ₹24 lakh (300 acres × 200 kg N/acre × ₹40/kg N)
- Problem: Blanket application—some areas over-fertilized (lodging, nitrate accumulation), others under-fertilized (poor ear development)
IoT-SPAD Variable Rate System (2024):
Implementation:
- 120 wireless SPAD sensors (1 per 2.5 acres)
- Liquid urea applicator with 12-zone variable rate control
- AI prescription updates daily based on real-time SPAD + growth stage
Application 4 Example (Day 40, V8 Stage):
Traditional: 25 kg N/acre uniform across all 300 acres
IoT-SPAD Data & AI Prescription:
| Zone | Area (acres) | SPAD Reading | N Status | AI Prescription | Rationale |
|---|---|---|---|---|---|
| 1 | 28 | 58-62 | Excessive | 0 kg N | Already luxury consumption, skip |
| 2 | 45 | 52-56 | Optimal | 15 kg N | Light maintenance |
| 3 | 82 | 48-52 | Good | 25 kg N | Standard application |
| 4 | 68 | 44-48 | Marginal | 35 kg N | Boost needed |
| 5 | 42 | 40-44 | Deficient | 45 kg N | Heavy application |
| 6 | 35 | <40 | Severe deficiency | 60 kg N + foliar | Emergency response |
Nitrogen Applied (Application 4):
- Traditional: 300 acres × 25 kg N = 7,500 kg N
- IoT-SPAD VRA: (28×0) + (45×15) + (82×25) + (68×35) + (42×45) + (35×60) = 8,745 kg N
- Difference: +16.6% nitrogen in this application (but targeted to deficient zones, not wasted on excess zones)
Season Total Nitrogen:
| Application # | Traditional (kg N) | IoT-SPAD VRA (kg N) | Difference |
|---|---|---|---|
| 1-8 (all) | 60,000 kg N (uniform 25 kg/acre × 8 × 300 acres) | 41,250 kg N (variable, data-driven) | -31% total N use |
Season Results:
| Metric | Uniform N (2023) | IoT-SPAD VRA (2024) | Improvement |
|---|---|---|---|
| Total N applied | 200 kg N/acre | 137 kg N/acre | 32% reduction |
| N cost | ₹24 lakh | ₹16.4 lakh | ₹7.6 lakh savings |
| Yield (baby corn) | 82 Q/acre | 94 Q/acre | +15% |
| Nitrate content | 285 ppm (high, export concern) | 158 ppm (acceptable) | 45% reduction |
| Sugar content (brix) | 18.2° | 21.4° | +18% |
| Lodging | 22% of crop | 4% of crop | 82% reduction |
| Export acceptance | 72% | 95% | +32% |
| Revenue/acre | ₹3.28 lakh | ₹4.65 lakh | +42% |
The Game-Changer: Zone 1 (28 acres) received ZERO nitrogen in 3 of 8 applications because SPAD was already 58-62 (excessive). Traditional program would have applied 25 kg N/acre anyway (wasted ₹8,400 + caused lodging and quality issues).
Financial Impact (300 acres):
- IoT-SPAD + VRA investment: ₹48.5 lakh
- Nitrogen savings: ₹7.6 lakh/season
- Revenue increase: ₹41.1 lakh (yield + quality)
- Total benefit: ₹48.7 lakh in Year 1
- Net gain: ₹48.7 lakh – ₹48.5 lakh initial investment = ₹0.2 lakh Year 1 (break-even), then ₹48.7 lakh/year ongoing
- ROI: 100% in 12 months, then 100% annually thereafter
Agronomist’s Reflection:
“IoT-SPAD revealed what we’d been doing wrong for years—applying 25 kg N to zones already at SPAD 60+ (luxury consumption, wasted) while zones at SPAD 40 (deficient) got the same rate (insufficient). Variable rate based on real-time chlorophyll data cut total nitrogen 32% while increasing yield 15%. SPAD sensors made nitrogen application surgical—every kilogram went where the plant needed it, not where the calendar said.” – Dr. Ramesh Kumar, Chief Agronomist
Implementation Guide: Building Your IoT Chlorophyll System
Step 1: Assess Monitoring Needs & Select Technology
Objective A: Basic Nitrogen Monitoring
- Goal: Detect nitrogen deficiency 7-14 days before visual symptoms
- Technology: Handheld SPAD meter (manual measurements)
- Frequency: Weekly scouting (20-50 plants per field)
- Investment: ₹95K-₹1.4L (handheld meter)
- Best for: Small farms (5-25 acres), budget-conscious growers
Objective B: Real-Time Deficiency Alerts
- Goal: Automated alerts when SPAD drops below threshold
- Technology: Fixed wireless IoT-SPAD sensors
- Density: 1 sensor per 2-5 acres (representative coverage)
- Investment: ₹8-18 lakh (30-60 sensors + cloud platform)
- Best for: Medium farms (25-100 acres), high-value crops
Objective C: Precision Variable Rate Nitrogen
- Goal: Zone-specific N application based on chlorophyll status
- Technology: IoT-SPAD sensors + variable rate applicator integration
- Density: 1 sensor per 2-3 acres (high resolution)
- Investment: ₹25-50 lakh (sensors + VRA equipment + AI platform)
- Best for: Large farms (100+ acres), export quality focus, environmental compliance
Step 2: Sensor Placement Strategy
Representative Sampling (Critical for Accuracy):
Spatial Coverage:
- Soil variability: Place sensors in each distinct soil type (sandy, loam, clay)
- Topography: Include low-lying (poor drainage) and upland areas
- Irrigation zones: Monitor each zone separately (verify uniform N availability)
- Historical performance: Cover high-yield and low-yield areas (understand differences)
Within-Plant Sampling:
- Leaf selection: Upper-middle canopy, fully expanded leaves (most representative)
- Avoid: Very young leaves (still developing, low chlorophyll), old leaves (senescent, naturally declining chlorophyll)
- Consistency: Always measure same leaf position (e.g., 3rd leaf from top) across all plants
Temporal Considerations:
- Time of day: Morning (8-10 AM) or late afternoon (4-6 PM) for consistency (avoid midday heat stress)
- Growth stage: Install sensors at early vegetative stage, maintain through season
Example (60-acre rice field, 25 sensors):
- Sandy block (12 acres): 5 sensors
- Loam block (32 acres): 13 sensors
- Clay block (16 acres): 7 sensors
- Within each block: Sensors distributed across well-drained and poorly-drained areas
Step 3: Installation & Calibration
Fixed IoT-SPAD Sensor Installation:
- Plant selection: Choose representative, healthy plants (avoid diseased, stunted, or edge plants)
- Leaf attachment: Clip sensor to target leaf (gentle spring pressure, non-damaging)
- Sensor positioning: Orient sensor away from direct sun (avoid heating sensor, affects electronics)
- Secure mounting: Attach sensor bracket to plant stem or support stake (prevents movement)
- Power & communication: Verify solar panel orientation (south-facing), check wireless signal strength
- Configuration: Register sensor in cloud platform (GPS coordinates, crop type, planting date)
Calibration & Validation:
- Cross-check with handheld: Measure same leaves with handheld SPAD meter, compare to IoT sensor (should match ±1-2 SPAD units)
- Tissue analysis correlation: Send leaf samples for lab nitrogen analysis (establish SPAD-N relationship for your crop/conditions)
- Baseline establishment: Collect 7-14 days of data under optimal conditions (establish normal SPAD range)
Common Installation Errors:
❌ Wrong leaf selected: Very young or very old leaves (non-representative chlorophyll levels)
❌ Sensor movement: Loose mounting, measures different leaves over time (inconsistent data)
❌ Sun exposure: Sensor overheating in direct sun (temperature affects electronics, false readings)
❌ Poor wireless signal: Sensor location in dead zone (data gaps, missed alerts)
❌ Leaf damage: Excessive clip pressure damages leaf (chlorophyll degrades, false deficiency signal)
Step 4: Threshold Configuration & Alert System
Establishing SPAD Thresholds:
Week 1-2: Baseline Data Collection
- Measure SPAD daily (all sensors)
- Calculate average SPAD and variability (standard deviation)
- Identify normal range for your crop/conditions (e.g., rice tillering: SPAD 40-45 typical)
Week 3: Define Alert Levels
Tier 1: Normal (Green) – No Action
- SPAD: Within optimal range (e.g., 40-45 for rice)
- Status: Adequate nitrogen, healthy chlorophyll
- Action: Continue monitoring
Tier 2: Attention (Yellow) – Monitor
- SPAD: 10-15% below optimal (e.g., 35-40 for rice)
- Status: Mild nitrogen stress developing
- Action: Investigate cause, prepare for N application within 5-7 days
Tier 3: Warning (Orange) – Intervention Soon
- SPAD: 15-25% below optimal (e.g., 30-35 for rice)
- Status: Moderate nitrogen deficiency, yield impact beginning
- Action: Apply nitrogen within 2-3 days
Tier 4: Critical (Red) – Emergency
- SPAD: >25% below optimal (e.g., <30 for rice)
- Status: Severe nitrogen deficiency, significant yield loss imminent
- Action: Emergency nitrogen application immediately
Dynamic Thresholds (Growth Stage Adjustment):
# Pseudo-code for growth stage-specific thresholds
def get_spad_threshold(crop, growth_stage):
if crop == "rice":
if growth_stage == "tillering":
return {"optimal": (40, 45), "warning": 35, "critical": 30}
elif growth_stage == "panicle_initiation":
return {"optimal": (42, 48), "warning": 38, "critical": 35}
elif growth_stage == "flowering":
return {"optimal": (45, 50), "warning": 40, "critical": 37}
elif crop == "wheat":
if growth_stage == "jointing":
return {"optimal": (45, 52), "warning": 42, "critical": 38}
elif growth_stage == "flowering":
return {"optimal": (48, 55), "warning": 45, "critical": 42}
# ... more crops and stages
return thresholds
# Adjust alerts based on current growth stage
current_stage = "tillering"
thresholds = get_spad_threshold("rice", current_stage)
if spad < thresholds["critical"]:
send_alert("CRITICAL", "Emergency N application needed")
elif spad < thresholds["warning"]:
send_alert("WARNING", "N application recommended within 48 hours")
Step 5: Integration with Variable Rate Application
Connecting IoT-SPAD to Fertilizer Application:
Level 1: Manual Variable Rate (Spreadsheet-Based)
- Download SPAD data from cloud platform
- Create prescription map in spreadsheet (zone + N rate)
- Manually adjust fertilizer applicator for each zone
Level 2: Semi-Automated (Prescription File)
- Cloud platform generates prescription shapefile (GPS coordinates + N rate)
- Upload to VRA controller (tractor/sprayer)
- Automated application based on prescription map
Level 3: Fully Automated (Real-Time Integration)
- IoT-SPAD sensors directly communicate with VRA controller
- Real-time prescription generation (AI calculates N rate based on live SPAD)
- Automated application as equipment moves through field (no human intervention)
Variable Rate N Application Strategies:
Strategy A: Zone-Based VRA
- Divide field into management zones (based on soil type, historical yield, etc.)
- Apply uniform N rate within each zone (rate determined by average SPAD of sensors in that zone)
Strategy B: Continuous VRA
- Interpolate SPAD values across entire field (kriging algorithm)
- Create continuous SPAD map (every square meter has SPAD value)
- Apply nitrogen at continuously varying rate (matches exact SPAD at every location)
Example N Prescription Map:
Zone 1 (SPAD 42-45): Apply 0 kg N/acre (already optimal)
Zone 2 (SPAD 38-42): Apply 20 kg N/acre (light boost)
Zone 3 (SPAD 34-38): Apply 40 kg N/acre (standard)
Zone 4 (SPAD 30-34): Apply 60 kg N/acre (heavy correction)
Zone 5 (SPAD <30): Apply 80 kg N/acre (emergency)
Advanced Applications: Beyond Basic Nitrogen Management
1. Disease Early Detection via SPAD Decline
Concept: Many diseases disrupt chlorophyll before visible symptoms
Disease SPAD Signatures:
- Fungal infections (rust, blight): Localized SPAD decline (specific leaves/plants drop 20-40%)
- Viral diseases (mosaic, curl): Gradual SPAD decline across entire plant (10-25% over 7-14 days)
- Root diseases (wilt, rot): Rapid SPAD collapse (30-50% in 3-5 days) despite adequate soil N
Early Detection Protocol:
- Normal: SPAD 42-45 (healthy)
- Day 3: SPAD 38-40 (10% decline, but no visual symptoms)
- Day 5: SPAD 35-37 (accelerating decline, still green to eye)
- Alert: “Abnormal SPAD pattern detected, investigate for disease”
- Action: Inspect plants, sample for pathogen testing
- Outcome: Disease confirmed 7-12 days before visible symptoms, early treatment prevents spread
Case Study: Cotton bacterial blight
- IoT-SPAD detected 25% chlorophyll decline in 8 plants (Day 4 post-infection)
- Visual symptoms appeared Day 11 (leaf lesions)
- Early treatment (Day 5): Removed 8 infected plants, prevented spread
- Savings: ₹4.8 lakh (epidemic prevention, 250+ plants would have been infected by Day 15)
2. Water Stress vs. Nitrogen Deficiency Diagnosis
Challenge: Both water stress and nitrogen deficiency cause SPAD decline and yellowing
Differentiation Using SPAD + Soil Moisture:
| Condition | SPAD Pattern | Soil Moisture | Diagnosis |
|---|---|---|---|
| N deficiency | Gradual decline over 7-14 days | Adequate (>30%) | Nitrogen shortage |
| Water stress | Rapid decline in 1-3 days | Low (<25%) | Drought stress |
| Combined stress | Rapid + sustained decline | Low | Water + N deficiency |
| Disease | Erratic, plant-specific decline | Adequate | Pathogen infection |
Example:
- Scenario: SPAD drops from 42 to 34 in 5 days
- Soil moisture: 38% (adequate)
- Diagnosis: Nitrogen deficiency (water is not limiting)
- Action: Apply nitrogen fertilizer
3. Harvest Timing Optimization
Concept: SPAD decline during grain filling indicates nutrient remobilization and approaching maturity
Maturity SPAD Signal (Wheat Example):
- Grain fill start: SPAD 48-52 (high N for kernel development)
- Mid grain fill: SPAD 42-46 (N remobilizing from leaves to grain)
- Late grain fill: SPAD 35-40 (leaves yellowing, N depleted)
- Physiological maturity: SPAD <30 (senescence, harvest ready)
Harvest Timing Decision:
- Target: SPAD drops below 32 for 3 consecutive days
- Action: Begin harvest within 5-7 days (optimal moisture + maturity)
Advantage: Precision harvest timing (vs. calendar or visual assessment), maximum yield + quality
4. Variety Selection & Breeding
Concept: Use SPAD to identify nitrogen-efficient varieties (maintain high SPAD with less fertilizer)
Variety Trial (5 rice varieties, same N program):
| Variety | Nitrogen Applied | Average SPAD (Panicle Initiation) | Yield (Q/acre) | N Use Efficiency |
|---|---|---|---|---|
| A | 100 kg N/acre | 48 | 65 | High (high SPAD, high yield, low N) |
| B | 100 kg N/acre | 42 | 58 | Moderate |
| C | 100 kg N/acre | 38 | 52 | Low |
| D | 100 kg N/acre | 45 | 62 | Moderate-High |
| E | 100 kg N/acre | 40 | 55 | Moderate |
Selection: Variety A (highest SPAD with same N input = most N-efficient)
Breeding Application: Screen 1,000+ lines using SPAD, select top 5% for N efficiency, breed next generation
The Future: Where IoT Chlorophyll Monitoring is Heading
Next 2-3 Years: Smartphone SPAD Apps
Technology:
- Use smartphone camera to estimate chlorophyll (image analysis algorithms)
- AI correlates leaf color (RGB values) to SPAD (trained on 100,000+ leaf images)
- Cost: Free app (vs. ₹95K handheld meter)
Current Accuracy: ±3-5 SPAD units (acceptable for field scouting, not precision VRA)
Improving: Deep learning models improving to ±1-2 SPAD (approaching handheld accuracy)
Impact: Every farmer with smartphone becomes chlorophyll scout
Next 5-7 Years: Continuous Wearable Leaf Sensors
Concept:
- Ultra-thin, flexible SPAD sensor (0.5mm thick) adheres directly to leaf surface
- Measures chlorophyll continuously (every 5 minutes, 24/7)
- Wireless (Bluetooth LE), biodegradable (decomposes after 60 days)
- Cost: <₹200 per sensor (disposable, use for one season)
Impact: Monitor 100-1,000 leaves per field (vs. 20-80 with current fixed sensors), complete spatial + temporal resolution
Next 10+ Years: Satellite SPAD at Farm Resolution
Current Limitation: Satellite can measure NDVI (chlorophyll proxy) but not true SPAD (requires leaf contact)
Future Technology:
- Hyperspectral satellites with 100+ narrow bands (vs. current 4-10 bands)
- AI algorithms convert spectral signature to SPAD equivalent (±2 SPAD accuracy)
- Resolution: 3-10 meters per pixel (individual plant level)
- Revisit: Daily (vs. current 5-16 days)
Impact: Free daily SPAD maps for every farm globally (no sensors, no drones, just download satellite data)
Cost-Benefit Analysis: The Complete Financial Picture
Investment Tiers by Farm Size
Tier 1: Small Farm (5-30 acres) – Handheld SPAD
Equipment:
- Handheld SPAD meter: ₹95,000-₹1.4 lakh
- Training: ₹15,000
- Total: ₹1.1-1.55 lakh
Expected Benefits (per season):
- Nitrogen optimization: ₹25,000-₹85,000 (15-25% N savings)
- Early deficiency detection: ₹40,000-₹1.5L (prevent 8-18% yield loss)
- Total benefit: ₹65,000-₹2.35 lakh/season
ROI: 0.6-2.1× per season (6-20 month payback)
Tier 2: Medium Farm (30-150 acres) – Fixed IoT Sensors
Equipment:
- 40-80 IoT-SPAD sensors: ₹32,000 each = ₹12.8-25.6 lakh
- Cloud platform: ₹85,000/year
- Installation: ₹1.2 lakh
- Total Year 1: ₹14.85-27.45 lakh
Expected Benefits (per season):
- Nitrogen savings: ₹4.5-12L (20-35% reduction)
- Yield improvement: ₹8-25L (12-22% increase)
- Quality premium: ₹3-10L (export access, grade improvement)
- Early intervention savings: ₹2-8L (deficiency/disease prevention)
- Total benefit: ₹17.5-55 lakh/season
ROI: 1.2-3.7× per season (3-10 month payback)
Tier 3: Large Farm (150-500 acres) – IoT + VRA Integration
Equipment:
- 150-300 IoT-SPAD sensors: ₹28,000 each = ₹42-84 lakh
- Variable rate N applicator (retrofit): ₹18-35 lakh
- AI prescription platform: ₹8 lakh/year
- Cloud infrastructure: ₹2.5 lakh/year
- Installation + integration: ₹4.5 lakh
- Total Year 1: ₹75-134 lakh
Expected Benefits (per season):
- Precision N savings: ₹25-75L (25-40% reduction)
- Yield optimization: ₹45-140L (15-30% increase)
- Quality transformation: ₹18-65L (export markets, premium grades)
- Environmental compliance: ₹5-18L (carbon credits, subsidy access)
- Total benefit: ₹93-298 lakh/season
ROI: 1.2-4.0× per season (3-10 month payback)
Getting Started: 45-Day Rapid Deployment
Week 1-2: Planning & Assessment
Days 1-5: Baseline Establishment
- Conduct manual SPAD survey (handheld meter, 50-100 plants)
- Establish current nitrogen status
- Identify problem zones (historical low yield, deficiency prone)
Days 6-10: System Design
- Determine sensor density (budget vs. coverage)
- Select technology tier (handheld only, fixed sensors, or full VRA)
- Map sensor placement locations (representative sampling)
Days 11-14: Procurement
- Order sensors + cloud platform
- Arrange installation support
- Schedule team training
Week 3-4: Installation & Configuration
Days 15-21: Sensor Deployment
- Install IoT-SPAD sensors (5-10 per day)
- Configure wireless network (verify connectivity)
- Register sensors in cloud platform
Days 22-28: Calibration & Baseline
- Cross-validate with handheld SPAD (verify accuracy)
- Collect 7 days continuous data (establish normal SPAD range)
- Set preliminary alert thresholds
Week 5-6: Activation & Integration
Days 29-35: Alert System Setup
- Configure SMS/email/app alerts
- Test alert delivery (simulate SPAD decline)
- Create response protocols (who does what at each alert level)
Days 36-42: VRA Integration (if applicable)
- Connect IoT-SPAD to variable rate controller
- Test prescription generation (AI calculates N rate from SPAD data)
- Conduct trial application (small test area)
Days 43-45: Training & Go-Live
- Train farm staff on data interpretation
- Practice response scenarios
- Activate full-scale monitoring
By Day 45: Operational IoT chlorophyll system, real-time nitrogen monitoring, ready to prevent next deficiency crisis.
The Bottom Line: SPAD Sees What Eyes Can’t
Traditional nitrogen management asks: “Does the crop look green?”
IoT chlorophyll monitoring asks: “What’s the actual chlorophyll content in SPAD units?”
That’s the difference between:
- ❌ Discovering deficiency at Day 15 (visible yellowing, 22% yield loss) vs. ✅ Detecting it at Day 4 (10% SPAD decline, intervention prevents damage)
- ❌ Uniform nitrogen waste vs. ✅ Zone-specific precision (25-40% N savings)
- ❌ Export rejection from quality issues vs. ✅ Premium grades from optimized N timing
- ❌ Calendar-based guesswork vs. ✅ Real-time chlorophyll intelligence
The success stories prove it:
- Punjab rice: ₹40.7L saved by VRA based on SPAD (76% N efficiency, 17% yield increase)
- Gujarat potato: ₹38.9 crore earned from SPAD-optimized quality (96% export acceptance vs. 65%)
- Maharashtra corn: ₹48.7L gained from targeted N (32% less fertilizer, 42% more revenue)
All because farmers started measuring chlorophyll, not just looking at color.
Green color = What your eyes see (subjective, delayed, unreliable)
SPAD value = What the leaf contains (objective, real-time, predictive)
The nitrogen crisis doesn’t start when leaves turn yellow. It starts when SPAD drops from 42 to 38—invisible to eyes, crystal clear to sensors.
Will you keep farming blind, or will you finally measure what matters?
Take Action Today
🎯 Ready to implement IoT chlorophyll monitoring?
For Nitrogen-Intensive Crops (Rice, Wheat, Corn):
- Investment: ₹1.1L-27L (based on scale)
- Expected ROI: 1.2-3.7× per season
- Early deficiency detection: 7-14 days advance warning
- Nitrogen savings: 20-40%
For Quality-Focused Operations (Potato, Export Veg):
- Investment: ₹15-134L
- Expected ROI: 1.2-4× per season
- Quality transformation: 25-60% grade improvement
- Precision growth stage management
Connect with Agriculture Novel
🌐 Website: www.agriculturenovel.co
📧 Email: chlorophyll@agriculturenovel.co
📱 WhatsApp SPAD Helpline: +91-XXXX-XXXXXX
📍 Technology Demo Centers:
- 📍 Amritsar Rice Nitrogen Excellence Lab (IoT-SPAD VRA Live Demo)
- 📍 Deesa Potato Quality Center (Growth Stage SPAD Optimization)
- 📍 Nashik Precision Corn Hub (AI Prescription Platform)
- 📍 Bangalore SPAD Technology Station (All sensor types, comparative testing)
Free Resources:
- IoT Chlorophyll Monitoring Guide (PDF)
- Crop-Specific SPAD Threshold Database
- Nitrogen Prescription Calculator (Excel + App)
- VRA Integration Manual
The nitrogen deficiency killing your yield started 14 days ago when SPAD dropped from 42 to 38.
You saw nothing. Your eyes told you “green = healthy.”
IoT chlorophyll sensors saw everything. SPAD 38 = nitrogen crisis beginning.
Stop trusting your eyes. Start measuring chlorophyll.
Because in precision agriculture, SPAD 42 vs. 38 is the difference between profit and loss.
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Scientific Disclaimer: Chlorophyll content meters (SPAD technology) and IoT integration for nitrogen management are based on plant physiology research and commercial precision agriculture applications. SPAD measurement accuracy (±1-2 units) and nitrogen correlation depend on crop species, variety, growth stage, and environmental conditions. SPAD thresholds and early detection timelines (7-14 days pre-symptomatic) vary by crop and management practices. Benefits documented in case studies (20-40% N savings, 15-30% yield improvement, ROI 1.2-4×) represent specific implementations and may vary. SPAD-nitrogen relationships require calibration for local conditions through tissue analysis. IoT sensor installation requires technical expertise—improper placement or calibration may result in unreliable data. Chlorophyll monitoring should complement traditional soil testing and tissue analysis. Professional agronomic consultation recommended for threshold determination, prescription algorithms, and VRA implementation. All equipment specifications reflect current market offerings as of 2024-2025.
